PCD and PCBN Information

PCD & PCBN Cutting Tools:

for High Precision Machining

This particular category consists of materials like PCD and PCBN which are much higher on Hardness scale, Ware resistant and Heat resistant as compared to conventional materials like carbide or ceramic.

Polycrystalline Diamond [PCD]:

Next Generation Non-Ferrous metals Alloys are Hard & Highly Ware resistant, a growing need for tools that are abrasion-resistant and can withstand these machining applications. PCD tooling is meeting these needs with an overwhelming success. By PCD machining, it's proven to be ideal solution for finishing and roughing application in Threading, Turning, Milling, Drilling, Grooving, Boring and end milling for Non-Ferrous Alloys & Metals i.e. automotive engine parts like transmission case, cylinder head, piston, cylinder block, connecting rod, oil pump housing and so on. The Service of our PCD tools are more than hundred times higher compare to conventional carbide or Ceramic. Finest Surface finish can be archived also it Doubles the Production output & Higher Productivity by reduced machine Down-Time due to pro-long Tool Service Life with Our PCD Tools. Our PCD tools are highly economical, increases the productivity, Reduces machining COST-PER-COMPONENT.

We manufacture Cutting tools with Natural Diamonds, for superior mirror Polish Finish and the Most Precision Dimensional Accuracy.

Nonferrous Metals Recommended Machining Data For PCD Tools
Material Machined Operation Speed (M/Min) Rate (MM/Rev) Feed Doc (mm)
Aluminum Alloy
4 - 8% Si		 Turning
Milling		 900 - 3500
1000 - 5000		 0.1 - 0.4
0.1 - 0.3 mm		 0.1 - 4.0
0.1 - 3.0
9 - 14% Si Turning
Milling		 600 - 2400
700 - 3000		 / Insert
0.1 - 0.4
0.1 - 0.3 mm		 0.1 - 4.0
0.1 - 3.0
>13% Si Turning
Milling		 300 - 700
400 - 900		 / Insert
0.1 - 0.4
0.1 - 0.3 mm		 0.1 - 4.0
0.1 - 3.0
Metal Matrix Composites Turning / 300 - 600 0.1 - 0.4 0.2 - 15
T- slot cutter (2)

We manufacture Cutting tools with Natural Diamonds, for superior mirror Polish Finish and the Most Precision Dimensional Accuracy.

Ideal Applications for PRO PCD Tools:

--aluminum, AL-Si alloys, MMC

--copper and copper alloys

--fiber reinforced plastics

--graphite, and carbon composites

--green or sintered tungsten carbide

-- Glass Fiber Composites

-- Magnesium Alloys

Nonferrous Metals Recommended Machining Data For PCD Tools
Material Machined Operation Speed (M/Min) Rate (MM/Rev) Feed Doc (mm)
Aluminum Alloy
4 - 8% Si		 Turning
Milling		 900 - 3500
1000 - 5000		 0.1 - 0.4
0.1 - 0.3 mm		 0.1 - 4.0
0.1 - 3.0
9 - 14% Si Turning
Milling		 600 - 2400
700 - 3000		 / Insert
0.1 - 0.4
0.1 - 0.3 mm		 0.1 - 4.0
0.1 - 3.0
>13% Si Turning
Milling		 300 - 700
400 - 900		 / Insert
0.1 - 0.4
0.1 - 0.3 mm		 0.1 - 4.0
0.1 - 3.0
Metal Matrix Composites Turning / 300 - 600 0.1 - 0.4 0.2 - 15

Already using PCD? Not Convinced? Need more life? We also manufacture PCD tools with CVD Diamonds! For more information contact us now!

Boron Nitride Diamond [PCBN]:

Superior mechanical properties make them ideal Tool for machining of hardened steel, Hi Speed turning and milling of cast iron, machining exotic materials where heat generation is very high while cutting and similar tough applications where there is conventionally no option but to have grinding or poor tool life ultimately higher cost.CBN Tools are most ideal for Hardened steel machining, Hi speed cast iron machining & Efficient machining of exotic materials like titanium and nickel base alloys. The Service of our PCBN tools are more than hundred times higher compare to conventional carbide or Ceramic. Finest Surface finish can be archived also it Doubles the Production output & Higher Productivity by reduced machine Down-Time due to pro-long Tool Service Life with Our PCBN Tools.

Ideal Applications for PCBN:

--grey cast iron

--hardened alloy steel

--hardened tool steel

--powdered metal (sintered iron)

--hard irons (Ni-hard, high Cr irons) --Ni & Co based thermal sprays

--super alloys (heat treated)

Contact us now if you are Not Convinced with PCBN Tools & needed more life, we also do manufacture these tools with MCD [Mono crystalline Diamonds] Diamonds! For more information contact us now!

Ferrous Metals Recommended Machining Data For PCD Tools
Recommended Material Speed (SFM) Feed Rate (IPR) Depth Of Cut (INCH)
Pearlitic Gray Cast Iron 600 - 1500 0.15 - 0.60 0.10 - 2.50
Tool Steels 60 - 90 0.10 - 0.20 0.10 - 0.50
Hard Facing Alloys 100 - 300 0.10 - 0.25 0.10 - 1.50
Finishing Of Superalloys 150 - 250 0.10 - 0.30 0.10 - 0.40
Hard Cast Iron (>45 HRc) 40 - 100 0.10 - 0.60 0.10 - 2.50
Hardened Steel (>45 HRc) 65 - 120 0.10 - 0.50 0.50 - 2.50
Tool & Die Steels 90 - 110 0.10 - 0.20 0.10 - 0.50
Hardened Steel Milling 200 - 400 0.10 - 0.20 0.10 - 1.00
2

Advantages of
PRO PCD & PRO PCBN TOOLS:

Pro-long Service life, approx more than hundred times higher or more No Chapping

Reduced component machining time

Reduced Machine Down Time

High productivity

Most Precise Accuracy archived

Finest Surface Finish Archived

Note:

  1. We also Offer High Precision Natural Diamond Turning Tools, Natural Diamond Inserts & Boring Tools and Single-point diamond turning Tools (SPDT)

2.Other Tools as per ISO standards not shown here and your order with specified

Geometries - Drawings are also can be manufactured.

3.These tools are also manufactured with CVD - Mono Synthetic Diamond (MCD) for higher tool life, higher ware resistant materials & Areas where Heat Generation is very high & can't use coolant.